Advanced Auto – 243m²

Project Overview

Advanced Auto required a durable, professional-looking flooring system suitable for a busy automotive environment, including clearly defined work bays, an MOT bay, and high-visibility line marking. The project involved mechanical surface preparation, localised repairs, multi-colour epoxy resin application, and joint reinstatement, all completed within a structured four-day programme.

Project Requirements:

  • Improve the overall appearance of the workshop floor
  • Deliver a hard-wearing, easy-to-clean epoxy resin finish
  • Define 5 work bays in a contrasting colour
  • Apply high-visibility linemarking and chevrons for operational safety
  • Reinstate expansion joints for flexibility and long-term performance

Specification

A high-performance epoxy resin floor system was installed using Flortex Professional 100% Solids Epoxy Resin, finished in Mid Grey with Dark Grey bays, complemented with Yellow linemarking and chevrons for clear demarcation and safe vehicle movement.

The installation also included localised repairs and expansion joint refilling to ensure a seamless, durable result.

Day 1

  • Diamond ground the floor using a vacuum-assisted grinder
  • Re-vacuumed the surface to remove residual dust
  • Applied OT Primer to prepare and stabilise the substrate

Day 2

Day 3

  • Installed Yellow linemarking around the Dark Grey bays using EPS Linemarker

Day 4

  • Applied Yellow epoxy resin top coat to create chevrons around the MOT bay
  • Cleaned out and filled expansion joints using Jointex PU (42 linear metres)

Challenges

  • Working around mixed machinery and equipment: The workshop contained a range of fixed and moveable machinery that needed to be accommodated throughout the programme. This required careful sequencing of works and close coordination to ensure surface preparation and coating could be completed without compromising coverage or finish quality.
  • Significant linemarking requirements: The project specification included multiple bays, yellow safety linemarking, and chevrons around the MOT bay. Because linemarking was a major part of the scope, the schedule had to account for the additional time required for accurate masking, layout planning, and curing between stages, ensuring crisp, professional definition and long-term durability.

Outcome

Advanced Auto now benefits from a highly durable epoxy resin floor designed for demanding automotive workshop use. The new finish provides a clean, professional appearance, improved resistance to wear, and clearly defined operational zones.

Key benefits include:

  • Enhanced durability for daily vehicle traffic and workshop activity
  • Improved cleanliness and maintenance thanks to a seamless resin finish
  • Clear bay identification and high-visibility safety markings
  • Long-term floor performance supported by reinstated expansion joints

Need Advice on the Best Workshop Flooring?

Speak to our technical team for expert advice on automotive and workshop flooring solutions. Call 01234 846 780 or email uksales@polycote.com.